Guide · 3 worked examples

How to check a brick delivery: count, size and quality

Stack the load so you can count it at a glance, then measure twenty bricks in a row the way IS 1077 does and read what the class number on the bill promises.

By Bulan Sarkar · Updated

Quick Answer

Have the load stacked as it comes off, 50 bricks long, 10 high and 4 wide, which makes 2,000 a stack and a count you can check by eye (IS 4082:1996). Then lay 20 bricks end to end and measure the row: for the common 230 × 110 × 70 mm size, IS 1077:1992 accepts 4,520 to 4,680 mm in length, 2,160 to 2,240 mm in width and 1,360 to 1,440 mm in height. Turn away bricks with cracks or white lime nodules, and ask for a test report showing the class on the bill.

Source: IS 1077:1992, Common Burnt Clay Building Bricks: Specification (fifth revision), clauses 4 to 9, checked Oct 2026.

2,000bricks in one IS 4082 stack
20 bricksin a row for the size check
20%highest water absorption, class 12.5 and below
class 3.5 to 35the IS 1077 strength range, N/mm²

Count the load by stacking it

Bricks tipped in a heap can't be counted, and a few hundred short in a load of thousands is hard to see. IS 4082 says bricks must not be dumped at site. They're unloaded a pair at a time and stacked on dry, firm ground, 50 bricks long, 10 bricks high and not more than 4 wide, set on edge, with at least 0.8 m between stacks. The standard gives that size "for proper inspection of quality and ease in counting", and asks that each truckload goes into its own stack.

A full stack is 50 × 10 × 4 = 2,000 bricks. To check one, count the bricks along one side and the courses up one end, then look along the top for the four-brick width. Anything short shows up as a gap or a short row. A part stack is counted the same way: bricks along × courses × width.

Five checks on a brick delivery, in order1 unload in pairs into stacks 50 long, 10 high, 4 wide; 2 count each stack; 3 look for cracks, lime nodules and the maker's mark; 4 measure 20 bricks in a row; 5 match the class on the bill to a test report.1Unload in pairs into stacks of 50 × 10 × 42,000 a stack, one load to a stack (IS 4082)2Count every stackBricks along × courses up × bricks across3Look at the bricksNo cracks, no white lime nodules, maker's mark in the frog4Measure 20 bricks in a rowLength, width and height rows (IS 1077 cl. 6.2.1)5Match the class to a test reportCompressive strength, water absorption, efflorescence
Five checks on a brick delivery, in order. The first two happen while the truck is unloading; the rest take about ten minutes with a tape.

The twenty-brick row: how IS 1077 checks size

One brick measured on its own tells you little, so IS 1077 measures twenty at once. Pick 20 whole bricks at random from different stacks, knock off loose bits and blisters, and lay them in a straight line on a level surface, touching end to end. Measure the whole row in one stretch with a steel tape. Then turn them to measure the row of widths and the row of heights. The standard doesn't allow measuring piece by piece with a short rule.

IS 1077:1992 limits for a row of 20 bricks (clause 6.2)
Brick size (mm)Length rowWidth rowHeight row
230 × 110 × 70 (non-modular)4,520 to 4,6802,160 to 2,2401,360 to 1,440
230 × 110 × 30 (non-modular)4,520 to 4,6802,160 to 2,240560 to 640
190 × 90 × 90 (modular)3,720 to 3,8801,760 to 1,8401,760 to 1,840
190 × 90 × 40 (modular)3,720 to 3,8801,760 to 1,840760 to 840

Spread over 20 bricks, that's about ±4 mm on the length and ±2 mm on the width and height of each brick. Hand-moulded bricks 70 or 90 mm high should also have a frog 10 to 20 mm deep on one flat face.

Accept bands for a row of 20 bricks, 230 × 110 × 70 mmLength row 4,520 to 4,680 mm; width row 2,160 to 2,240 mm; height row 1,360 to 1,440 mm.Length row 4,520 to 4,680 mmWidth row 2,160 to 2,240 mmHeight row 1,360 to 1,440 mm1,4002,2004,600mm, row of 20
Accept bands for a row of 20 bricks, 230 × 110 × 70 mm. IS 1077:1992 clause 6.2(b): 4,600 ± 80 mm, 2,200 ± 40 mm and 1,400 ± 40 mm. A row outside its band fails the size check.

What to look at, and what the class number means

IS 1077 asks for bricks free from cracks, flaws and nodules of free lime, with smooth rectangular faces, sharp corners and an even colour. Each brick should carry a mark showing where it was made, in the frog where there is one. Lime nodules are the small white lumps you can see on a broken face; they swell when they take on water and can burst a piece off the brick. IS 4082 asks for bricks made from clay with lime kankar to be soaked thoroughly in the stack for that reason.

The class on a bill is the average compressive strength in N/mm². IS 1077 runs from class 3.5 to class 35. A class 7.5 brick has to average at least 7.5 N/mm², and no single brick tested may fall below it; if one does, the lot is checked against the next class down. Two more limits come with the class: after 24 hours in cold water, absorption must not exceed 20% by weight up to class 12.5 and 15% above it, and efflorescence must not be worse than moderate up to class 12.5 and slight above it. These are laboratory tests (IS 3495), so ask the supplier for a recent test report on the lot, or have samples tested for a large order.

Reading the class on a test reportStep 1, the average strength must be at least the class number in N/mm². Step 2, no single brick may fall below it. Step 3, if one does, check the next class down. Step 4, then check water absorption and efflorescence for that class.1Read the average strengthAt least the class number, in N/mm²2Find the weakest brickNo single brick below the class minimum3One below? Drop a classAverage 8.2, lowest 6.9: class 5, not 7.54Then absorption and efflorescenceUp to class 12.5: 20% and moderate at most
Reading the class on a test report. IS 1077 clause 7.1.1. The third worked example uses these numbers: average 8.2, lowest 6.9, so class 5.

Worked examples

1. Counting a stack against the bill

  • Billed: 2,000 bricks, one stack
  • Counted: 48 bricks along, 10 courses up, 4 across
  • 48 × 10 × 4 = 1,920 bricks

Result: 80 bricks short (4%). Show the supplier the short row and pay for 1,920, or ask for the 80 on the next load.

2. A row of 20 bricks, 230 × 110 × 70 mm

  • Length row: 4,560 mm (limit 4,520 to 4,680), so it passes
  • Width row: 2,150 mm (limit 2,160 to 2,240), so it fails; average width 107.5 mm
  • Height row: 1,430 mm (limit 1,360 to 1,440), so it passes

Result: The bricks are about 2.5 mm narrow on average. Raise it with the supplier before the load is used; narrow bricks give an uneven wall face on a 230 mm wall.

3. Reading a test report for class 7.5

  • Average compressive strength of the sample: 8.2 N/mm², above 7.5
  • Lowest single brick: 6.9 N/mm², below 7.5
  • IS 1077 cl. 7.1.1: no individual brick may fall below the class minimum, so the lot is checked for the next lower class
  • Class 5: average 8.2 and lowest 6.9 are both above 5.0

Result: The lot is class 5, not class 7.5. Ask for the class 5 price, or a lot that meets class 7.5.

Tips and tricks

  • Stack the bricks as they come off, never after the truck has tipped them. A dumped load loses bricks to breakage and can't be counted.
  • Pick the 20 bricks for the row test from several stacks and from inside the stacks, not the best-looking ones on top.
  • Break one brick and look at the inside: you want an even colour and no white specks of lime.
  • Keep each supplier's and each class's bricks in separate stacks, as IS 4082 asks, so a bad lot can be traced.
  • Ask for the test report before the order, not after the load arrives; it names the class you're paying for.
  • Use the brick calculator with the size you actually measured. A few millimetres on every brick changes the count for a whole floor.

What we would do

We'd agree the brick size and class in writing and ask for a recent test report before ordering. When the truck arrives we'd have it unloaded by hand into stacks of 50 × 10 × 4, count each one before signing the challan, and run the twenty-brick row test on the first load from a new kiln. Bricks with lime nodules or cracks go back on the truck.

Frequently asked questions

How many bricks are in one stack?
IS 4082:1996 asks for brick stacks 50 bricks long, 10 bricks high and not more than 4 wide, which is 2,000 bricks. The size is chosen so the stack can be inspected and counted easily.
What is the standard size of a brick in India as per IS 1077?
IS 1077:1992 gives the modular size as 190 × 90 × 90 mm (and 190 × 90 × 40 mm) and also allows the non-modular 230 × 110 × 70 mm and 230 × 110 × 30 mm sizes.
How do I check brick size at site?
Lay 20 whole bricks end to end on a level surface and measure the row with a steel tape, then do the same for widths and heights. For 230 × 110 × 70 mm bricks the rows should measure 4,520 to 4,680 mm, 2,160 to 2,240 mm and 1,360 to 1,440 mm.
What is the maximum water absorption allowed for bricks?
IS 1077 allows up to 20% by weight after 24 hours in cold water for bricks up to class 12.5, and 15% for higher classes. The test is done in a laboratory to IS 3495 (Part 2).
What does class 7.5 mean on a brick bill?
The bricks have an average compressive strength of at least 7.5 N/mm², and no single brick tested falls below that figure. If one does, IS 1077 checks the lot against the next lower class.

Sources and date checked

This guide covers counting and checking bricks on delivery. The class of brick each wall needs is your engineer's call. IS 1077 is quoted from the 1992 edition, which BIS has reaffirmed; check for later amendments.

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